Functional Surface Treatment Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Technical document "Examples of Improvement of Mold Defects in Connector Molding" as a gift.

Distributing improvement materials! Improving deformation defects in connector molding with functional surface treatment!

We will provide free examples of improvements that solve issues such as deformation defects in connector molding! 【Features of the surface treatment technology "Protonics System"】 ◆ Improved release properties and fluidity of resin ◆ Enhanced slip properties ◆ Hardness of HRC 70, making it hard and excellent in wear resistance ◆ More than 5 times corrosion resistance against chlorine gas, acids, etc. compared to Ni-P coatings 【Ideal for customers like these!】 ◎ Experiencing lance elongation... ◎ Want to shorten cooling time... ◎ Want to reduce deformation defects... ◎ Using a large amount of release agent...

Company：日本プロトン
Price：Other

Other surface treatment equipment
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Compliance with the Food Sanitation Act! Coating Technology Case Study Collection Available.

There are cases where the adherence of ingredients and seasonings, as well as oil stains, is reduced, and the cleaning time is cut by up to half.

【For such customers!】 ◎ Struggling with the stagnation of items on the food transport line... ◎ Taking too long to clean oil and other residues from equipment... etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE based on nickel metal ◆ Hard due to the metal film, making it resistant to scratches and long-lasting ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ It has passed tests for the Food Sanitation Act and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), so you can use it with confidence. ◎ You can view detailed specifications and more by downloading the catalog. If you are interested, please download the catalog to learn more.

Company：日本プロトン
Price：Other

Other surface treatment equipment

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[Case Studies] 15 Common Concerns 2: Lubricity

Recommended for those who do not want to use lubricants! We solve metal issues with surface treatment.

In mechanical parts, there is a risk that metal will rub against metal, such as in metal gears and bearings, leading to a decrease in precision or even destruction due to wear. Current measures include applying oil or grease, but these have issues such as being prone to dirt and hardening due to drying. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving lubrication. 【Published Examples】 <before> ■ In automotive sliding parts, conventional chrome plating was used, but due to environmental regulations, it was urgent to switch to alternative technologies with excellent wear resistance and sliding properties. <after> ■ Durability and sliding properties have dramatically improved, boasting a processing record of over 1 million units to date. *For more details, please refer to the PDF materials or feel free to contact us.

Company：日本プロトン
Price：Other

Other surface treatment equipment
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[Case Studies] 15 Common Concerns: 4. Sliding Properties

Recommended for those who want to make movements smoother! We solve metal issues with surface treatment.

In mechanical parts, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current countermeasures include treatments like chrome plating; however, these come with issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving sliding properties. [Published Examples] <before> ■ A die for PE resin extrusion was conventionally chrome-plated, but there were frequent molding troubles such as poor fluidity and the occurrence of eye mucus. <after> ■ Fluidity improved, resulting in a significant reduction in eye mucus and a decrease in maintenance time. *For more details, please refer to the PDF materials or feel free to contact us.

Company：日本プロトン
Price：Other

Other surface treatment equipment
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[Case Studies] 15 Common Concerns: 13 Preventing Chewing

Recommended for those troubled by the Kajiri phenomenon! We will solve metal issues with surface treatment.

Stainless steel, while resistant to rust, has the drawback of being prone to "galling" (seizing). Similarly, the phenomenon of "galling" inevitably occurs in sliding components made of the same metal materials. Current countermeasures include applying large amounts of oil or grease, but once the oil film is lost, "galling" occurs immediately, and there are issues such as being unusable in oil-free environments. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for preventing galling. [Published Examples] <before> ■ In precision plastic molding, wear of the guide pins and bushes in the mold was causing issues with mold accuracy. <after> ■ Sliding properties improved, wear due to galling was reduced, and high-precision continuous molding became possible. *For more details, please refer to the PDF materials or feel free to contact us.

Company：日本プロトン
Price：Other

Other surface treatment equipment
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Coating Agent

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Functional surface treatment! Functional chrome plating 'KR-MS' for T-dies.

Solve the problems of the production site! High-performance chrome plating of T-dice that can be expected to improve cleanliness, shorten cleaning time, and reduce production losses!

Solving the problems of production sites! High-performance chrome plating [KR-MS] that can be expected to improve cleaning properties, reduce cleaning time, and decrease production losses! ■ Reduces friction resistance in the flow path, suppressing resin stagnation and preventing issues like burning ■ Suppresses discoloration of the T-die and mold due to heat ■ Stabilizes the fluidity of the resin, preventing the occurrence of eye mucus ■ Reduces the amount of resin adhesion in the flow path, shortening the time for color changes and resin exchanges Numerous successful implementations!

Company：硬化クローム工業本社
Price：Other

Extrusion Machine

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Surface Treatment Technology Problem-Solving Examples Case Collection

Cost reduction through surface treatment! Increased durability and efficiency! A collection of case studies showcasing the benefits.

Surface treatment technology: Examples of problem-solving case studies. In mechanical components, there are essential properties such as friction and wear resistance, heat resistance, and non-stick properties that are crucial for maintaining high productivity. By applying surface treatment technology (coating) to mechanical components, it is possible to maintain the aforementioned properties, which in turn significantly reduces costs and maintenance efforts. ◎ For more details, please download and view the catalog.

Company：日本プロトン
Price：Other

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Presentation of a collection of case studies on groundbreaking surface treatment technology compliant with the Food Sanitation Act.

Reduce the adhesion of ingredients and seasonings, as well as oil stains, with examples of cleaning time reduced by up to half! A trial price campaign is currently underway exclusively for those who have downloaded the materials!

【For Customers Like This】 ◎ Struggling with items stagnating on food transport lines… ◎ Taking too long to clean oil and other residues from equipment… etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE with a nickel metal base ◆ Hard and resistant to scratches due to the metal film, ensuring durability ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ Passed tests for food sanitation laws and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), allowing for safe use. 【Exclusive for Those Who Download the Catalog! Prototype Price Campaign until December 27, 2019】 If you are interested, please contact us.

Company：日本プロトン
Price：Other

Other surface treatment equipment
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[Case Studies] 15 Common Concerns 1. Slipperiness

Recommended for those struggling with poor sliding! We solve metal issues through surface treatment.

In mechanical components, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current measures include applying oil or grease, but these methods have issues such as being prone to dirt and hardening due to drying. This case study collection includes examples of problem-solving, such as the adoption of the "Protonics System," which is suitable for improving poor sliding. 【Published Examples】 <before> ■ In the injection molding of fine resin parts for electronic components, the sliding of the shooter after knockout was poor, affecting automatic weighing. <after> ■ There was no accumulation of molded products on the shooter surface, enabling unmanned automatic weighing. *For more details, please refer to the PDF materials or feel free to contact us.

Company：日本プロトン
Price：Other

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Understanding through Manga: Solving Defects in Resin Molding with Surface Coating!

Currently offering manga materials and case studies! Improving release properties, non-stick properties, and stain resistance with functional surface treatment technology.

The "Protonics System" is a collective term for the functional surface treatment technologies we possess. We offer over 100 variations. Our functional coatings, with surface thicknesses in micrometers, solve various problems in molding processes. Additionally, our coatings are specified in numerous drawings by major manufacturers, and we also provide after-sales services such as film thickness measurement. 【We solve the following issues】 ■ Release issues and molding defects with resin, rubber materials, and elastomers ■ Galling, conductivity issues, and seal leaks in mechanical parts ■ Poor sliding, friction resistance, wear, and corrosion in metal parts, etc. *For more details, please refer to the materials. Feel free to contact us as well.

Company：日本プロトン
Price：Other

Surface treatment contract service
Other surface treatment equipment
Other machine elements

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Presentation of case studies on the effectiveness of protonics systems in food and medical-related equipment.

Explaining the characteristics of the Protonics system using diagrams and graphs! Construction examples are also included. A collection of case studies is available as a gift.

In this document, we introduce the effects of the Protonics system in food and medical-related equipment. We include suggestions for surface treatments based on functional characteristics and introductions to various surface treatment technologies. We also provide detailed explanations of the "Protonics System NPW" and "Protonics System NPS." Please feel free to download and take a look. [Contents] ■1. Overview of Japan Proton Co., Ltd. ■2. Suggestions for surface treatments based on functional characteristics ■3. Introduction to various surface treatment technologies ■4. Introduction to other characteristics *For more details, please refer to the PDF document or feel free to contact us.

Company：日本プロトン
Price：Other

Other polymer materials
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Functional Surface Treatment "MP Series"

We provide original special coatings for various parts and components to improve their cleanability.

The "MP Series" is compatible with various metal products, ceramic products, and resin products, including stainless steel. Our company provides original special coatings for various parts and components, such as production equipment parts and various types of cutting tools, to improve cleanliness. Please feel free to consult us first. [Features] ■ Original special coatings for various parts and components ■ Compatible with stainless steel, various metal products, ceramic products, and resin products * For more details, please refer to the PDF materials or feel free to contact us.

Company：メッシュ
Price：Other

Surface treatment contract service
Coating Agent

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[Presentation of Materials] What are the methods to improve the productivity of automotive parts?

We introduce functional surface treatments with excellent properties such as release, insulation, and slip, which are adopted in new energy development fields such as electric vehicles and fuel cell vehicles.

Automotive parts number in the tens of thousands, and their manufacturing requires various facilities. Among them, resins, rubber, and elastomers have characteristics that make them easy to mold and are used in many exterior and interior parts. On the other hand, these materials can be difficult to handle due to their tendency to stick during molding and their low slip during transportation. Typically, designs are made to prevent troubles by innovating the shape and material of the equipment and molds, as well as the materials themselves, but issues can arise during prototyping or unexpected troubles can occur. Such troubles can be resolved through surface treatment. Surface treatment can change the surface characteristics of the base material, providing properties such as being less sticky, more slippery, and more resistant to wear. Below, we introduce surface treatments that have numerous achievements in the automotive parts field.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service

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